In manufacturing, effectivity isn’t nearly maintaining—it’s about staying forward. Certainly one of our clients, a packaging producer serving grocery and bakery industries, lately took an enormous step ahead by upgrading their palletizing automation. Their journey affords nice insights for any producer trying to scale intelligently.
From Customized to Commonplace: A Smarter Transfer
This firm had already dipped their toes into automation with a UR16-based {custom} palletizer. It labored, however they noticed the potential for extra—extra throughput, extra flexibility, and extra standardization. By upgrading to the UR20 with our PE20 answer, they unlocked new capabilities that made an enormous distinction.
Their reasoning? The meals and beverage trade evolves continually, with packaging necessities shifting to satisfy client calls for. Their manufacturing crew wanted automation that might adapt simply as rapidly. The UR20’s prolonged payload and attain allow them to deal with a greater variety of SKUs, making their operations much more agile.
Past Labor Financial savings: The Actual ROI
Many firms justify automation by reducing labor prices, however on this case, the first driver was scalability. They already had automation; they simply wanted higher automation. The funding in a extra superior palletizer wasn’t nearly changing employees—it was about rising output, standardizing operations throughout a number of amenities, and making future rollouts simpler.
That’s a key lesson for producers: ROI isn’t nearly direct price financial savings—it’s about long-term agility.
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Standardization: The Secret to Scaling Up
A serious objective for this buyer was to standardize their palletizing course of throughout a number of areas. Their earlier setup labored, however it was a one-off answer. By selecting a standardized, productized system, they lowered complexity when deploying at new amenities.
This shift solves a typical downside: experience bottlenecks. When automation is custom-built for a single web site, growth turns into tough as a result of the unique professional isn’t all the time there to assist new areas. A standardized strategy makes onboarding and upkeep a lot smoother.
A Smarter Method to Automation Deployment
For firms rolling out automation throughout a number of websites, prioritization is essential. Certainly one of our different clients took a wise, phased strategy:
- Begin with the best deployment – Decide the only utility with the least changeover to get an early win.
- Develop based mostly on learnings – As soon as the primary deployment succeeds, transfer to extra complicated strains.
- Scale confidently – A step-by-step strategy reduces threat, optimizes funding, and builds momentum.
Surprising Wins
One stunning profit our buyer skilled? Elevated manufacturing effectivity. They initially noticed automation as a technique to cut back guide work, however after implementation, they realized they’d been bottlenecked on the palletizing stage all alongside. Eradicating that bottleneck led to raised throughput throughout the board—an ROI increase they hadn’t even anticipated.
Wanting Forward
For producers contemplating automation, the important thing takeaways are clear:
- Suppose past labor financial savings. Think about how automation can increase your capability and adaptability.
- Standardization is your good friend. A scalable answer simplifies deployment throughout a number of websites.
- Take a phased strategy. Begin with the only purposes and construct from there.
- And most significantly—don’t go it alone. Firms like Robotiq focus on serving to producers navigate these selections, making certain that each step provides worth to the larger image.
Need to make automation give you the results you want? Let’s speak.
